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C.S. FORGINGSPVT. LTD. · A House of Rolls

Forged Rolls Clear Chill Rolls Indefinite Chill Rolls Chilled Barrel Rolls Double Poured Rolls Alloy Steel / Adamite Rolls SGI Pearlitic Rolls SGI Bainitic Acicular Rolls Forged Components

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Gallery

Inside the works.

Real photographs and footage from our plant. Fire, steel and the people who work them.

Glowing steel billet gripped by a manipulator under the forging hammer — A white-hot billet on the anvil, held by the manipulator

Aerial view of molten metal pouring from a ladle in the melt shop — Tapping from above: molten metal fills the ladle

Row of finished SGI acicular rolls with violet colour-coded end faces — Finished rolls with violet ends: SGI acicular

Operator in helmet beside a roll being turned on a heavy lathe — Rough turning on a heavy roll lathe

Furnaceman at the melt shop raking slag in a shower of sparks — Hot work on the melt shop floor

Annealing furnace lifted by the overhead crane above a stack of as-cast rolls — Annealing furnace on the crane above the next charge

View down the machine shop with rows of lathes and rolls under overhead cranes — Row upon row of lathes under the crane

Analyst in a white helmet reading a spectrometer report at the workstation — Reading the melt: spectrometer analysis

Forging hammer bay with an orange-hot billet and manipulator in the dark shop — The forge bay: hammer, manipulator and a billet at working heat

Top-down view of a ladle full of molten metal with crew standing by — A full ladle seen from above

Heavy rough-machined rolls with wobbler ends laid out in the machine shop — Rough-machined rolls with wobbler drive ends

Handheld alloy analyser reading the composition on a steel roll surface — Handheld alloy analyser verifying the grade

Crew teeming molten iron from a suspended ladle in the casting bay — Teeming from the ladle under the EOT crane

Top-down view of a casting pit filled with rows of round iron mould sections — Casting pit from above

Machinist at a heavy lathe finishing a bright steel roll — Finish turning a roll to size

Ultrasonic flaw detector screen showing an echo trace — Ultrasonic flaw detector

Forging furnace doors with steel soaking at temperature inside — Reheating furnace bringing billets up to forging temperature

Two melt shop workers in protective gear beside a burst of flame and sparks — Melt crew at the charge

As-cast rolls neatly stacked on bearers, with another roll being lowered by crane — As-cast rolls stacked and waiting for the furnace

Long machine shop hall under a yellow Prince Steel Industries EOT crane, with yellow-coded rolls on the floor — Machine shop hall under the EOT crane

Inspector taking a portable hardness reading on a machined roll — Hardness readings along the barrel

Aerial view of the plant: long white industrial sheds among green fields on Amloh Road — The plant on Amloh Road, Mandi Gobindgarh

Forged blanks chalk-marked with grade and heat details, with a red identification stripe — Forged blanks, marked for full traceability

Plume of flame and smoke rising from a furnace with the crew standing clear — Charging the furnace

Wide view of the annealing bay with the furnace suspended from an EOT crane — The annealing and heat treatment division

Inspector with a clipboard beside finished violet-ended rolls ready for dispatch — Final check before dispatch

Vertical turning lathe with a large round workpiece on its table — Vertical lathe for large diameter work

Two inspectors reviewing a tablet beside a large roll on the lathe — In-process inspection at the machine

White administration building with the Indian flag and a green lawn — The administration block

Inside a reheating furnace: ingots glowing bright orange — Ingots soaking inside the reheating furnace

Close view of a ladle with molten metal glowing orange at the lip — Molten metal at the ladle lip

Heat-treated rolls with chalked identification numbers laid out on the bay floor — Heat-treated rolls, each one numbered

Large machined roll on a lathe with the tailstock wheel in the foreground — Heavy roll, turned to a bright finish

Top-down view of assorted machined rolls and shafts on the shop floor — Rolls and shafts in many sizes

Inspector running an ultrasonic test on a polished roll with the flaw detector beside him — Ultrasonic testing of a finished roll

Aerial view of the works with sheds, trees and a red truck entering the yard — Our works from above

Row of cast ingots stacked on the shop floor with heat numbers written on them — Ingots with heat numbers, staged for forging

Roll moulds lined up on the casting floor with white refractory rings — Roll moulds prepared on the casting floor

Aerial view of a worker beside the annealing furnace on the bay floor — Annealing furnace set down over a charge

Row of numbered lathes each carrying a bright machined roll — Numbered lathes, each a roll in progress

Stack of bright forged shafts and rolls in the machine shop — Forged shafts and rolls in the shop

Senior inspector in a red turban checking a machined neck with a caliper — Experience on every check

Management at work at a long conference table — Management at work

Forging hammer with a glowing ingot on the anvil — Open-die forging under the hammer

Moulders in safety gear preparing a sand mould box — Moulders ramming a mould box

Machinist at a horizontal boring machine working on a heavy forged roll — Horizontal boring machine at work

Large machined steel ring measured across its face with a steel tape — Large machined ring, measured across its face

Digital vernier caliper measuring a machined wobbler — Dimensions verified by caliper

Team planning meeting around a table with a whiteboard — Production planning meeting

Molten iron poured into the neck of a roll mould — Pouring a roll: molten iron enters the mould

Aerial view along the casting bay with pits and mould sections — The roll and steel casting division

Lathe number 23 turning a long roll with an operator in the background — Lathe no. 23 at work

Heavy hollow machined steel block with marked spots on its end face — Hollow forged block with hardness test spots

Dedicated Spectro Lab cabin on the shop floor with an analyst inside — The Spectro Lab, right on the shop floor

Power control room with electrical panels and a transformer — Power control room

Aerial view down the length of the melt shop hall with raw material and crane — Raw material bay inside the melt shop

Machined roll on a roller table beside an orange band saw — Band saw station, sizing heavy stock

Rolls painted bright yellow, the shop colour code for SGI — Yellow coding marks SGI rolls

Machinist measuring a stepped roll neck with a micrometer — Checking neck sizes against the drawing

Plant entrance gate with a water tower behind it and cars parked outside — The gate on Amloh Road

Group of finished rolls with blue colour-coded necks in the storage yard — Colour-coded rolls in the finished goods yard

Ladle hanging from the crane hook with smoke drifting across the casting bay — Ladle on the hook, moving to the pit

Heavy lathe in the machine shop with a polished roll between centres — Roll between centres in the machine shop

Large machined steel ring on the shop floor — Machined steel ring

Inspector using a handheld analyser on a polished roll — Grade check on a finished roll

Open-plan office with staff at their workstations — The commercial and planning office

Close view of polished steel rolls with stepped necks and wobblers — Polished rolls with stepped necks

Senior machinist in a red turban working at the lathe controls — Decades of experience at the lathe

Inspector with a clipboard and machinist at a flanged roll on the lathe — Sign-off at the machine

Furnace transformer inside a clean enclosed room — Furnace transformer

On-site first aid room in a clean white building — On-site first aid room

Footage

A House of Rolls

C.S. FORGINGSPVT. LTD. · A House of Rolls

Solutions for all your rolling mill rolls. Melted, forged, heat treated, machined and inspected in-house at Mandi Gobindgarh, the Steel Town of Asia.

Head Office

G.T. Road, Model Town,
Mandi Gobindgarh 147301 (Pb.), India

Works

Vill. Kumbh, Amloh Road,
Mandi Gobindgarh 147301 (Pb.), India

Rolls

Forged Rolls Clear Chill Rolls Indefinite Chill Rolls Chilled Barrel Rolls Double Poured Rolls Alloy Steel / Adamite Rolls SGI Pearlitic Rolls SGI Bainitic Acicular Rolls Forged Components

Company

About Products Infrastructure Quality Sustainability Gallery Contact

Talk to us

+91 98140 14629 Mobile +91 98721 00029 Mobile +91 98155 00029 Mobile +91 1765 255308 Office csforgings@rediffmail.com csforgings@gmail.com WhatsApp

The CS Group

C.S. Forgings Pvt. Ltd.Forged rolls, shafts, gears and blocks
Prince Steel IndustriesThe mother concern of the groupGSTIN 03AABFP0164D1ZZ
CS Rolls Pvt. Ltd.Formerly known as KPD Alloys Pvt. Ltd.GSTIN 03AAJCK7399E1Z9 · CIN U27200PB2022PTC056703

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